凝汽器更換銅管和不銹鋼管注意事項
凝汽器-換銅管的相關概述:
凝汽器長年連續運行,銅管將受到腐蝕,表面結垢,降低傳熱效果,導致端差增-、真空降低,嚴重影響機組的經濟性。頻繁的酸洗或-壓水清洗,會使銅管壁因腐蝕或沖刷而減薄。銅管-會破壞凝汽器水側密封性,循環水的漏入使得凝結水質變壞,隨著-加劇,致使給水、爐水及蒸汽的水汽-惡化,當采取措施后,水質仍不能恢復正常而被迫停機。凝汽器銅管經常發生-,會加速鍋爐管道腐蝕、結垢,甚至發生-管事故。所以銅管-嚴重時,除堵漏處理外,還應有計劃地-換。 華北電網近兩年對有關電廠-較為嚴重或失效的凝汽器銅管進行了-換,我廠1號機凝汽器銅管也進行了-換。1號機是北京重型電機廠生產的單缸100 MW機組,凝汽器-換HSn70-1B銅管后運行-年多,情況較好。安裝后灌水試驗時檢驗出4根銅管-,都屬于穿透性砂眼缺陷。該4根銅管-換后,消除了-。凝汽器端差由8℃降低到2.5℃,效果顯著。投入膠球清洗及二次濾網系(xi)統裝(zhuang)置后,效果得到了保(bao)持。針對我廠(chang)-換(huan)銅(tong)(tong)管(guan)(guan)(guan)(guan)的經驗(yan)(yan)和教(jiao)訓,作者認(ren)為凝(ning)汽器(qi)-換(huan)銅(tong)(tong)管(guan)(guan)(guan)(guan)應注意以下(xia)幾個問題(ti)。 銅(tong)(tong)管(guan)(guan)(guan)(guan)選材是(shi)基礎 凝(ning)汽器(qi)的銅(tong)(tong)管(guan)(guan)(guan)(guan)要求(qiu)較(jiao)-的平均(jun)傳熱(re)系(xi)數(shu),較(jiao)強(qiang)的抗(kang)腐蝕(shi)和抗(kang)沖(chong)刷能(neng)力。現各(ge)電廠(chang)普遍采用(yong)(yong)HSn70-1B黃(huang)(huang)銅(tong)(tong)管(guan)(guan)(guan)(guan)和B30白銅(tong)(tong)管(guan)(guan)(guan)(guan)(其中(zhong)B30白銅(tong)(tong)管(guan)(guan)(guan)(guan)安裝(zhuang)在空氣收縮區(qu),數(shu)量(liang)較(jiao)少(shao))。HSn70-1B黃(huang)(huang)銅(tong)(tong)管(guan)(guan)(guan)(guan)是(shi)在原HSn70-1A黃(huang)(huang)銅(tong)(tong)管(guan)(guan)(guan)(guan)的基礎上添加硼元(yuan)素(su),以細(xi)化(hua)晶粒,提-抗(kang)腐蝕(shi)性(xing)及抗(kang)沖(chong)刷性(xing)。HSn70-1B黃(huang)(huang)銅(tong)(tong)冶(ye)金(jin)時(shi)加入硼元(yuan)素(su),工藝要求(qiu)復(fu)雜,工藝不(bu)(bu)(bu)當,加入的硼元(yuan)素(su)會分布(bu)不(bu)(bu)(bu)均(jun)勻,造(zao)成銅(tong)(tong)管(guan)(guan)(guan)(guan)內部(bu)(bu)局部(bu)(bu)晶粒過于細(xi)化(hua),脆(cui)性(xing)增加,殘余(yu)應力加-,易(yi)使(shi)銅(tong)(tong)管(guan)(guan)(guan)(guan)產生裂紋(wen)。由于這種(zhong)(zhong)缺陷很難檢出,而成為銅(tong)(tong)管(guan)(guan)(guan)(guan)-的隱患(huan)。作者認(ren)為,只有提-產品的-,才能(neng)-銅(tong)(tong)管(guan)(guan)(guan)(guan)渦(wo)流探傷、機械性(xing)能(neng)試(shi)驗(yan)(yan)、氨熏試(shi)驗(yan)(yan)、外形尺寸公差的合格率。 目(mu)前,發(fa)電廠(chang)使(shi)用(yong)(yong)的凝(ning)汽器(qi)HSn70-1B銅(tong)(tong)管(guan)(guan)(guan)(guan)主要由沈陽(yang)、洛陽(yang)、上海、西北(甘肅省白銀市)、長沙等(deng)幾個廠(chang)家(jia)生產。下(xia)花園發(fa)電廠(chang)全部(bu)(bu)選用(yong)(yong)甘肅銅(tong)(tong)管(guan)(guan)(guan)(guan)廠(chang)生產的西北銅(tong)(tong)。各(ge)廠(chang)家(jia)生產-、檢驗(yan)(yan)手段(duan)差別(bie)不(bu)(bu)(bu)-,但-程度不(bu)(bu)(bu)-樣,關鍵在于-檢驗(yan)(yan)管(guan)(guan)(guan)(guan)理。為方(fang)便管(guan)(guan)(guan)(guan)理,建議(yi)同-機組銅(tong)(tong)管(guan)(guan)(guan)(guan)品種(zhong)(zhong)不(bu)(bu)(bu)宜過多、材質不(bu)(bu)(bu)宜過雜.
凝汽器-換不銹鋼管的相關概述:
凝汽器是汽輪發電機組重要的冷源設備,由于江河湖海水系的污染,使凝汽器冷卻管腐蝕速度加劇,造成凝汽器頻繁發生-,嚴重影響正常生產。特別是銅管易受氨離子、硫化物等腐蝕而造成-,同時由于銅管內壁不光滑易附著微生物及各種污垢,使銅管的使用---降低。
凝汽器(汽輪機凝汽器)304/316l不銹鋼管換熱管焊接鋼管主要用于火力發電、化工、鋼鐵等行業的加熱器-換304/316l不銹鋼管,冷油器-換304/316l不銹鋼管,冷水器-換304/316l不銹鋼管,取樣冷卻器-換304/316l不銹鋼管,抽氣冷卻器-換304/316l不銹鋼管,換熱器-換304/316l不銹鋼管,軸封加熱器-換304/316l不銹鋼管,-壓加熱器-換304/316l不銹鋼管,低壓加熱器-換304/316l不銹鋼管,壓力容器,空氣冷卻器等等。凝汽器(汽輪機凝汽器)304/316l不銹鋼管換熱管規格:直徑Ф12~Ф76mm,壁厚0.2~3.0mm,長度分-尺和不-尺兩種。常用的材質不銹鋼管型號有:304、304L、316、316L、317、317L。
凝汽器(qi)(汽輪機凝汽器(qi))304/316l不銹(xiu)鋼管(guan)(guan)換熱(re)管(guan)(guan)焊接(jie)鋼管(guan)(guan)是引進-制管(guan)(guan)設備(bei)制造(zao)而成,-與-不銹(xiu)鋼管(guan)(guan)材(cai)(cai)相(xiang)當或(huo)略強(qiang),焊縫(feng)(feng)金相(xiang)-與母材(cai)(cai)-樣,強(qiang)度(du)等機械性能略好。由于不銹(xiu)鋼管(guan)(guan)帶材(cai)(cai)厚薄均(jun)勻,表面光滑平整,其-確比同種材(cai)(cai)質(zhi)的冷撥(bo)、熱(re)軋無縫(feng)(feng)不銹(xiu)鋼管(guan)(guan)好。延伸率-于35%,并且硬度(du)小(xiao),易(yi)于脹接(jie)。
凝(ning)(ning)汽器(汽輪機凝(ning)(ning)汽器)304/316l不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)換熱管(guan)(guan)(guan)(guan)(guan)(guan)分類(lei)規(gui)格(ge):不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)光管(guan)(guan)(guan)(guan)(guan)(guan),不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)螺紋管(guan)(guan)(guan)(guan)(guan)(guan),不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)波紋管(guan)(guan)(guan)(guan)(guan)(guan),201不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)螺紋管(guan)(guan)(guan)(guan)(guan)(guan),304不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)螺紋管(guan)(guan)(guan)(guan)(guan)(guan),316L不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)螺紋管(guan)(guan)(guan)(guan)(guan)(guan),不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)U形(xing)(xing)管(guan)(guan)(guan)(guan)(guan)(guan),不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)翅片管(guan)(guan)(guan)(guan)(guan)(guan)等(deng), 我公司自行-制(zhi)的不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)換熱管(guan)(guan)(guan)(guan)(guan)(guan)是選用--質不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan),不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)帶(dai)材(cai),冷拉、熱拉成形(xing)(xing)及帶(dai)鋼(gang)(gang)(gang),經過卷制(zhi)、焊接、探傷、滾壓(ya)、打磨、固熔、拋(pao)光等(deng)-條龍304不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)、316L不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)生產線加工而成;可根(gen)據(ju)用戶的實際需要,生產不同管(guan)(guan)(guan)(guan)(guan)(guan)徑、壁厚、長度形(xing)(xing)式(shi)等(deng)各種不銹(xiu)(xiu)(xiu)(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)規(gui)格(ge)的管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)。
我公司生產(chan)的簿(bu)壁(bi)304/316l不(bu)銹鋼光管(guan)具(ju)有以下(xia)--:
1.凝汽器(汽輪(lun)機凝汽器)304/316l不(bu)銹(xiu)鋼管(guan)(guan)換(huan)熱(re)管(guan)(guan)傳熱(re)性(xing)能好,由于不(bu)銹(xiu)鋼管(guan)(guan)壁可采用0.5-0.7mm的薄壁不(bu)銹(xiu)鋼管(guan)(guan)材,提(ti)-了整體換(huan)熱(re)性(xing)能,在相同的換(huan)熱(re)面積下,總體的304/316l不(bu)銹(xiu)鋼管(guan)(guan)換(huan)熱(re)管(guan)(guan)傳熱(re)系數比銅管(guan)(guan)提(ti)-2.124-8.408%。
2.由(you)于(yu)304/316l不(bu)銹(xiu)鋼(gang)管(guan)換熱管(guan)材(cai)質采用(yong)美-標(biao)準AISl304、316l等-質不(bu)銹(xiu)合金鋼(gang),使其具有較-的硬度(du),不(bu)銹(xiu)鋼(gang)管(guan)子的鋼(gang)度(du)也明(ming)顯提(ti)-。因此(ci),具有很(hen)強的--溫蒸汽的沖擊性(xing)能及抗振(zhen)性(xing)能。
3.由于304/316不銹(xiu)鋼管子內(nei)壁光滑,使(shi)得其邊界層(ceng)流(liu)底層(ceng)厚度減薄,既強(qiang)化換熱,又提-了(le)抗(kang)結垢性能。
4.裝凝汽器(汽輪機凝汽器)304/316l不銹鋼管換熱管工藝性能好,采用傳統的脹管工藝,304/316l不銹鋼管換熱管外徑公差與銅管-致,不需改變管板孔的加工公差,利于現場直接選用,特別方便老機組的304/316l不銹鋼管換熱管-換管束改造。
5.304/316l不(bu)(bu)銹鋼管(guan)換(huan)熱(re)管(guan)經(jing)濟實-,在同(tong)等換(huan)熱(re)面(mian)積下,不(bu)(bu)銹鋼管(guan)的(de)成(cheng)本約為銅(tong)管(guan)成(cheng)本的(de)80%左(zuo)右,并可直(zhi)接進行-換(huan)管(guan)束改造。
6.為了(le)消除304/316l不銹(xiu)鋼(gang)管(guan)(guan)換熱(re)管(guan)(guan)焊接應力,在保護(hu)氣體中(zhong)以1050℃-溫進行(xing)熱(re)處理。
7.所有304/316l不銹鋼(gang)管換(huan)熱管鋼(gang)管均采用(yong)壓(ya)(ya)差(cha)法進行-檢查,氣(qi)壓(ya)(ya)試驗至(zhi)1.0Mpa,5分鐘無壓(ya)(ya)降。
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